Two Minute Tips  

Maintenance Philosophy: Process Over Outcomes

Joey Cantrell | Machine Shop/Bearing Shop- Manager, Constellium Muscle Shoals

In the field of maintenance, the focus should be on the maintenance process rather than solely on the outcomes. This philosophy ensures that the systems and the correct maintenance procedures in place are robust, reliable and fully capable of delivering the consistent results over time. Here are the steps to consider in this philosophy.

Preventive Maintenance-Regularly planned and scheduled maintenance activities help to prevent unexpected breakdowns by focusing on a strict maintenance planning and scheduling program the life cycle and efficiency of the equipment are ensured.

Standard Operation Procedures (SOPs)-Instead of depending on legacy knowledge develop and following detailed SOPs for all maintenance task even the minute tasks, this will ensure consistency and quality. The procedures should be reviewed and updated based on feedback and performance data that is recorded.

Training and development of the maintenance personal is critical! A well-trained maintenance staff are better equipped to handle routine maintenance and unexpected breakdowns, this will help in reducing downtime and improving overall efficiency.

Monitoring and feedback are critical for a maintenance organization and by implementing systems to monitor activities and gather feedback will help in identify areas for improvement. This data driven approach allows for continuous improvement of maintenance practice.

Root Cause Analysis (RCA) is a critical step in maintenance, when issues arise conducting a through RCA will help address the underlaying problems rather than just the symptoms that lead to the problem, in turn this will lead to a more effective and lasting solutions.

And finally, one of the important steps is documentation and reporting. Maintenance departments need to keep detailed records of all maintenance activities through there CMM systems this helps track performance and will also identify trends. This documentation is critical for continuous improvement and regulatory compliance.

In conclusion by focusing on the process’s maintenance departments can create a culture that prioritizes reliability, efficiency and continuous improvement, which in turn will increase uptime and lead to better reliability for everyone in the organization.

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About the Author

Joey Cantrell Machine Shop/Bearing Shop- Manager, Constellium Muscle Shoals

Joey Cantrell has over 34 years of extensive field experience within the Mechanical and Industrial sector due to his continued desire for personal and professional growth. Joey’s extensive experience with maintenance repair, plant management, business development and employee management will allow him to share ideas for technology advancements as well as increase production and profits.